BMP Pack – Installation and User Manual
This page provides technical information from the official BMP Europe Pack Installation and User Manual, Revision 6, for the Pack industrial high-speed door.
The manual covers mechanical installation, electrical connections, TLR control board configuration, operating modes, alarm codes, safety requirements and periodic maintenance.
Document Information
- Manufacturer: BMP EUROPE Srl
- Document: Installation and User Manual
- Model: Pack
- Document revision: Rev. 6
- Language: English
- Length: 32 PDF pages
- Control board described: TLR
Product Description and Intended Use
The BMP Pack is an industrial high-speed door with vertical movement, designed to close openings between internal or external areas.
The manual describes its intended use for industrial and logistics passages, including the movement of trucks, forklifts, automated guided vehicles (AGVs) and people, subject to the applicable safety requirements.
The door is not intended to function as an emergency exit. Refer to page 8 for the manufacturer's intended-use limitations.
Technical Specifications and Components
Pages 5–8 describe the identification plate, motor configurations, electrical characteristics, principal components and safety devices.
Documented Motor Arrangements
- Side left motor
- Side right motor
- Double side motor
- Front left motor
- Front right motor
- Double front motor
The technical specification section includes three-phase power supply configurations, motor absorption values, IP54 protection and an operating temperature range from -10 °C to +50 °C.
Electrical ratings depend on the installed motor configuration. Always verify the actual equipment data on its CE marking.
Main Components
- Motor unit
- Top heading
- Side guides
- Curtain
- Control panel
Component identification drawings are provided on pages 6–8.
Installation and Mechanical Assembly
Pages 8–12 describe the installation process, including doorway measurements, supporting structures, fixing arrangements, assembly of the side guides and top heading, and curtain positioning.
The installation method differs according to the door dimensions and motor arrangement. The manual provides separate assembly guidance for doors below and above 4 × 4 m.
Installation must be performed by trained technicians using suitable lifting equipment and the manufacturer's specified procedures.
Electrical Connections and Safety Devices
Pages 12–16 contain connection diagrams and technical references for the control panel, motor, brake, absolute encoder and safety devices.
Documented Connections
- Motor and brake power supply
- Absolute encoder, infrared photocells and wireless safety edge
- Absolute encoder and safety light curtain
- Safety device wiring and connections
The manual includes cable specifications and connection diagrams for the relevant configurations.
Electrical work must follow the diagrams applicable to the installed equipment. Refer to the original PDF for terminal identification and safety instructions.
TLR Control Board and Programming
Pages 17–20 describe the TLR control board, including its terminals, indicator lights, on-board menu, DIP switch settings and programming procedures.
The on-board menu includes parameters for opening and closing limits, pedestrian opening, pause times and the total number of operating cycles.
The manual also documents DIP switch functions for automatic closing, step-by-step operation, encoder selection, safety devices and interlock.
Refer to the official diagrams and instructions before modifying control board settings.
Operating Modes and Interlock
Page 21 describes the operating modes available for the Pack door:
- Automatic closure with adjustable dwell time.
- Step-by-step opening and closing commands.
- Man-present operation, requiring continuous pressure on the operating button.
The same section describes the interlock connection between two control boards, with automatic and manual configurations.
Alarm Codes and Error Diagnosis
Page 22 provides the alarm and error codes shown on the TLR control board display.
Non-blocking Alarms
| Code | Description |
|---|---|
| A1 | Absolute encoder opening limit exceeded. |
| A2 | Absolute encoder closing limit exceeded. |
| A3 | Absolute encoder default position detected, associated with the encoder backup battery or its connection. |
Blocking Errors
| Code | Description |
|---|---|
| E1 | Communication error with the absolute encoder. |
| E2 | Motor stall. |
| E3 | Absolute encoder battery low power. |
| E4 | Memory write error. |
These tables identify the codes documented in Revision 6. For troubleshooting actions, reset requirements and safety precautions, consult the complete instructions on page 22.
Periodic Maintenance and Safety Checks
Page 23 describes maintenance requirements for users and trained operators.
The maintenance schedule specifies six-month intervals for the listed routine checks, including:
- Visual inspection of the main door components.
- General cleaning of the installation.
- Cleaning of photocells and signalling devices.
- Verification of safety device operation.
- Accessible junction and movement points.
- Structural fixing and stability.
Belt Replacement
The manufacturer specifies that the belts must be replaced every two years to ensure safe operation of the door.
Maintenance and inspection must follow the manufacturer's instructions. Interventions beyond those permitted for users or trained operators must be performed by authorised technicians.
Annex A contains the visual checks and tests checklist. Annex B provides the maintenance record.
Warranty and Technical Assistance
Page 24 contains the warranty conditions, product disposal information and BMP Europe technical assistance details.
The manual states a 12-month warranty from the testing date, unless otherwise agreed. Refer to the official document for exclusions and applicable conditions.
Official PDF Manual
Download the complete BMP Pack Installation and User Manual, including mechanical assembly drawings, electrical wiring diagrams, TLR control board instructions, diagnostic tables and maintenance records.
Download Pack Manual (PDF)Technical Documentation Notice
This page provides a structured reference to the official BMP Europe Pack manual. It does not replace the complete document.
Installation, electrical connections, programming and maintenance must follow the manufacturer's instructions and applicable safety requirements.
Technical information must be checked against the installed equipment and its configuration.